2750mm Gambini/TMC Toilet/Kitchen Towel Line


Stock #ZW62586

Used Gambini/TMC toilet tissue and kitchen towel converting line, new 2011/2012, consisting of the following: Main parametres of the equipment Max paper width 2750 mm Max speed: 500 m/min or 22 logs/min whatever comes first. Year of construction of the main line :2011 Year of construction of the deco embosser: 2012 2. Toilet paper and kitchen rolls line assembling structure: 2.1 Dougle belt driven unwind stand, Mod. 10.00 A Mechanical speed: Up to 600m/minute Production speed: Up to 550 m/min Parent Reel Dia.: Up to 1600mm Parent reel weight: Up to 1800 kg No. of unwind stands: 2 with independent motor for each unwinder Automatic centralized lubrication Loading system of the roll from floor 2.2 Rewinder Mod. Contact 50.40 Including: Double rubber/steel embossing unit placed on top of the rewinder. Glue application, tail sealing and transfer unit Independent motor Automatic centralized lubrication Mechanical speed: Up to 500 m/min Production speed: Up to 450 m/min Min/max log dia.: 90-140mm Min/max external core dia. 38-50mm Perforation length: from 100 to 280mm Perforation length variation: from touch panel Log dia. change: from touch panel Sheet count variation: from touch panel 2.3 Accumulator, Mod. BEL 250 Storage width: 2850mm Capacity, logs: 250 Speed, logs/min: Up to 24 Independent motor 1.5 kW 2.4 Log Loader Mod. 80.2014 To unload the logs from the accumulator into 1,2,3 or 4 log saw lanes Unloading lanes No. 4 Log unloading AMS selectional from panel Transmission from accumulator 2.5 Log Loader Mod. 80.2014 Including independent electrical panel and trim eliminator Production speed Up to 210 cuts/min for L= 100 mm Up to 130 cuts/min for L= 230 mm Min/max diameter log: 90mm - 145 mm (on four lanes) Min/max diameter log: Up to 160mm Log saw lanes: 4 Cutting length adjustment: From panel with +/- 0,1cm Min/max cut off length: 90-300mm 2.6 Core Maker Mod. 400.06 Consisting of forming unit, cutting and core unloading system Mechanical speed: Up to 70m/min Production speed: Up to 60m/min Min/max mandrel dia: 36-50mm No. of carton strips: Up to 3 Min/max width of carton strips: 60-100mm Max thickness of core: Up to 2 mm Total core grammage: Up to 600 gr/m2 Length tolerance: +/- 2mm 2.7 Unwinder for Core Maker Mod. 500-15 Consisting of the unwind unit, gluing unit and 1 color printing unit Winding speed Up to 60m/min Diameter fo carton reel Up to 1500mm Min/max strip width 60mm - 100mm Min/max strip carton width 60-mm and 100mm 2.8 Core Bin Mod. 300.50 With driven core shaker, core unload butterfly and core infeed belt Accumulator capacity Up to 1000 cores with dia 42 mm Min/max external core dia 38-90 mm 2.9 Overhead Double Rubber / Steel Embossing Unit No.1 steel roll, dia 215 mm, mechanical engraving No.1 steel roll, dia 315mm, personalized embossing No.2 rubber rolls, dia 295 mm 2.10 Embosser Laminator 40.00 Comprising of supporting structure, steel embossing rolls, one with standard CMG mechanical frustum-pyramidal incisions and one with chemically engraved custom made flower incisions, rubber rolls, spreader rolls and marrying roll, and laminating unit. Two extra steel embossing rolls for DESL complete with flange, bearings and gear are also included. Independent electric motor Automatic centralized lubrication Mechanical speed 550m/min Production speed with lamination up to 500 m/min Production speed without lamination up to 450 m/min Steel roll dia 355 mm Rubber roll dia 350mm Marrying roll dia 205 mm Dia cliche roll 264mm Dia ceramic roll 240mm Glue distribution Doctor blade Lamination Synchronized 2.11 Wrapping Machine TMC Mod. UNO Right hand, high speed servo sequential multi-roll packaging machine for toilet and kitchen rolls in single and double layer formats starting from single polyethylene reel including: Accumulation belt conveyor for the roll infeed Four lanes roll infeed system Easy load polyethylene unwind stand with measure,perforation,separation and placement system· Motorized changeover concept for automatic product variation and/or pack configuration change Handle application unit Automatic centralized oil lubrication Mechanical speed 180+ cycles/minute Product infeed from 4 lanes Machine performances: 4,6,8,12,18,4,40 BRT in single, double, three or four layers 2,3,4,6.9,12,20 HHT in single or double layer Product Dimensions Range: BRT (Bathroom tissue rolls) Diameter: Min 90mm - Max 150mm Cut off: Min 90mm - Max 130mm HHT (Household Towel Rolls) Diameter: Min 200mm - Max 280mm Machine Range (Final pack dimensions): Package width: Min 180mm Max 590mm Package depth: Min 180mm Max 560mm Package Height: Min 90mm Max 300mm Wrapping Materials: Polyethylene - heat sealable Thickness - 25/50 Micron Density - 0.87/0.93 grs/cc approx. Max Reel Dia - 600mm 2.12 TMC Bundling Machine Mod. Qualiflex FBS 300 H Flexible high speed bundling machine for grouping and overwrapping of toilet and kitchen rolls packs starting from single polyethylene reel, comprising: Packages in-feed accumulation belt conveyor and pack launcher 90 degrees multi package turner Intermediate accumulator and backlock control belt Pack upending cassette, grouping and pack expeller Bundle format transfer module Elevator of bundle groups Top and lap seal system Easy load polyethylene surface unwind system Machine range capability: 6 packs of 8 BRT rolls each 4 packs of 12 BRT rolls each 12 packs of 4 BRT rolls each 6 packs of 8 HHT rolls each 3 packs of 16 BRT rolls each 2 packs of 24 BRT rolls each Technical Data: Mechanical speed: 15 cycles/min Production speed: 13 cycles/min Machine range capability: Finished bundle width 350-850mm Finished bundle height 180-330mm Packaging material: Heat sealable polyethylene Thickness 35-70 micron Density 0.92 - 0.98 g/cc Max reel diameter 400mm Max reel width 2400mm 2.13 Automatic Palletizing System Mod. H-410 IB/160: Consisting of: Conveyor at the outfeed of the FBS 300 bundler Conveyor for robot pickup Conveyor for empty pallet stack Conveyor for palletizing Dedicated interlayer applicator (interlayer stand + automatic stand) Exit conveyors Safety partitions Products to be handled: Toilet/kitchen rolls bundles Pallet type: EURO 1200mm x 800mm x 150mm or EURO 1200mm x 1000mm x 150mm Pallet max height: 2700mm Speed of robot: Up to 10 cycles/minute Base rotation: +/- 185 degrees 2.14 Rolls and Pack Conveyors: One set of conveyors to fully cover the transfer of the rolls from the 4 lane log saw till the exit of the bundler Electric cabinet to control them Each conveyor module has: - Modular structure on both sides - Free and motorized head roller units - AC motor - Plastic chains and conveyor belts having appropriate dimensions - Adjustable support legs from 0mm to 45mm - Adjustable lateral units 3. Strategic Advantages for Acquiring the Production Line: - Complete line from jumbo rolls unwind stand to palletization of final product for the production of high quality toilet paper, kitchen rolls and AFH products, combining performance and versatility and able to respond swiftly to advanced markets' demand. - Wide range of final pack configurations for single or double layer formats selected on the control panel for quickest change-over - High speed bundling including all features to transfer, up-end collate and overwrap packs of bathroom tissue and household towel rolls in neat, tight, completely sealed bundles for transport and distrubution - Flexible and quick-change embossing unit with or without lamination gives volume to the tissue and personalizes the bathroom tissue and kitchen towel rolls produced - Rototized palletizing allows direct and safe handling of the final bundles to the transportation and distribution chain

Location : South Africa


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