2500 TCD Sugar Cane Plant
Stock #ZS7480M
Used 2500 TCD capacity sugar cane plant. Product manufactured White crystal sugar. Plant was commissioned in 2003 and worked (3) crop seasons. Technical details of plant & machinery : I. Milling section: Weigh bridge- Avery make mechanical type weigh bridge of capacity 10 mt each, MS platform of size about 5mX 2.7 M - 2nos. Weigh bridge -Avery make mechanical type weigh bridge of capacity 30 mt-2 nos. Cane Unloader- 2 nos. Bridges, with three motion EOT Crane of 5 mt per trip capacity with Mono rail structure and motor etc. Span-24 mt. Feeder table:- two nos. Size- 6M X 7 M with sprocket and chain type driven by 15 HP motor with variable speed drive. Cane Carrier-no,1. Cane Carrier with standard fittings and accessories, horizontal length 52 mt. Width-1700 mm, angle ofelevation-l8 deg. 50HP motor. Rake cane Carrier-1 no. -width-1700 mm, feeding height 3000 mm, inclination 45 deg, speed 1 to 25 mt/min. With 30 HP motor & drive unit. Cane kicker-l no. Cane kicker with standard fittings and accessories, knives- 24 nos , 40 HP motor, gear box etc. Cane leveler:-one set care leveler with standard fittings and accessories, no of knives-32, speed of rotation 600 rpm, motor 250 HP. Technical details of plant & machinery Fiberizer- one set of fibrizer with 36 nos, fix hammers, fiberizer driven by Triveni make turbine , impulse back pressure, drive-turbine drive of 700 HP. Year @ 1999, pressure-30 kg/cm, exhaust pressure-1.0 kg/cm, Triveni Make gear box 1000 HP capacity. The steam turbine is equipped with auxiliary oil pumps, speed control, panel board, piping valves, ets. Mills: total 4 nos, mills with standard fittings and accessories , the details are as follows: Cap 2500 TCD, 12 roller milling tandem roller Size: 850 mm X 1700 mm with under feed roll, Bemco make hydraulic system is provided. Four drive for each Mill is provided. Four steam turbine of Triveni make of 350 BHP cap.5000 rpm, exhaust press 0.5 kg/cm,. Is provided. Year l998,with oil cooler . Heat exchanger. Control panel. Slow speed reduction gear box of Greaves make etc 500 HP. Intermediate rake Carrier: -total nos. With donelly chutes 3 nos. Length- 8 mt each..229 mm pitch having braking load 60 ton driven by 25 HP motor. Inclination –45 deg Bagasse elevator-one no. Slat type having 1500 mm width & 30.5 mt. Length Driven by 40 HP motor with gearbox, inclination angle 45 deg. Main Bagasse Carrier : type – slate type shaft centre to centre dist. - 57Mtr. Width - 1500 mm, drive - 50 HP. Return Bagasse Carrier (RBC-l): type rake type. Total length - 28 mtr, width - 1500 mm, drive - 40 HP. II. Imbibition & juice heating section Imbibition compound imbibition system using hot water about 60 deg. To 65 deg, one automatic weighting scale of Maxwell Boulogney for weighment of water having cap 2 tons per trip is provided. Measurement or Weighment of raw juice:- juice weighing scale of capacity about 6.5 mt per.trip, total 25 tips/hr, one digital register counter with receiving tank and 2 nos. Of Kirloskar make pumps etc. Are provided. Juice heaters- 5 nos. Of vertical juice heaters of 170 sq. mtr. Heating surface area with standard fittings and accessories, type-vertical. Two for raw juice heating & two for sulphur juice heating, one for cleaning by rotation, these heaters can be worked either on vapour or exhaust steam, Tube size 200=LD-200-42 mm OD 45 mm, length 4 mt. One plate type juice heater for clear juice heating juice Sulphitation unit- one continous juice sulphitation tank of 1l5 tons juice per hour cap, working volume 17.95 cumt. With syrup tower – l no. Clarifier- one no. Rapi -444 type Hindustan Dorr Oilver Ltd.. Continuous clarifier of 9144 mm Dia & four compartment, height of each compartment is 1524 mm with juice holding cap. 4100 HL Sulpher gas plant:- thee nos. sulphur furnace of continuous type sulphur burner of tray area 0.6 M2 of burning cap. Having 70 kg sulphur per hour. Air blowers- four. Nos. Rotary air compressor cap.to deliver 600 M3/hr. Working pressure I kg/cm2. Rotary type vacuum filter:- two nos of having 2.44 mt. dia & 4.88 mt. Length and 36M filtering area having 48 nos of SS screen perforation 625 hoses/sq inch Milk of lime plant : one no. Horizontal Rotary type lime slaker size 1200 mm Dia & 5850 mm. Length. Driven by motor through gearbox of 6 rpm, motor 3.6KW, slaking cap. 1.2 mt/hr. With one classifier, two milk of lime storage tank size 2250 mm ht. & 3000 mm Dia. Cap of lime storage tank is 150 HL each. III. Evaporation & boiling section: Evaporation & boiling plant:- 1) Vapour bleeds from lst body of pre evaporator to final heating of sulphited juice & low grade massecuite pans 2) Vapour bleeds from 2nd pre evapontors to initial heating sulphited juice & high grades massecuite pans. 3) Vapour bleeds from second body of Quadriple raw juice heating. Individual pumps are provided to each vessel condensate extraction. Syrup treatment plant: One continuous syrup sulphitation tank having cap.50 HL size 1850 mm. dia & 1683 mm ht. Syrup storage tanks:-three nos. Of tank 0F 20.25 M3 cap. Each molasses storage tanks:- three nos. Of tank ( of 20.25 M3 cap. Each for melt & a light seven nos. Of tanks 20.25 M3 cap. For a heavy. B heavy, C light molasses. Molasses transfer pump molasses transfer pump with motor. Vacuum pan: five nos low head calendaria type vacuum pans without mechanical circulators. Vacuum pans of 60 T capacity with standard fittings and accessories, low head type, heating surface 277 M2 each. Nos. Tubes 1070 each, tubes id 98 mmx OD 102 minx900 mm L, Vapour pipe dia 1100 mm, efficient centrifugal save all to all pans, dial type gauges & mercury manometer, piping valves fitting flow indicator &reducer etc. Condensation plant- total 6 nos Multijet condensers out of which one for evaporator & five for pan. Injection water pump:- total six nos. Of centrifugal injection pump one injection pump having cap. 450 M3/hr, five injection pump having cap. 925 M3/ hr of 22 mt. Head driven by 100 HP motor. Water cooling system : two nos.centrifugal type having cap. 2500 M2/hr of 10 mt. Head driven by 150 HP motor. And spray pond- 520 nos. Of nozzles of in volute chokless type.. Iv. Cooling, curing & drying plant: Crystallizes ribbon type air cooled-5 nos. Of 65 mt capacity. Coil type air cooled-3 nos. 65 ton cap. Vertical crystallizer-1 no.300 ton cap. Vacuum crystallizer -2 nos.45 ton cap. Open crystalizar-1 no. 40 ton cap. Centrifugal machines- batch type - cap. 650kg/batch- 7 nos. Continuous type- cap, 12 T/hr - 3 nos, continuous type - cap. 6 T/hr- 4 nos, V.sugar grading section. Grass hoppers- one single tray & two multi tray grass hoppers conveyor of 1.5 mt. Drive 7.5 HP motor with hot air blowing arrangement on first multi tray unit and cold air blowing in the second in the second hoper provided. Two steel cased elevators to deliver 12 tom sugar per hour with two stands of chain and G.I. Bucket driven by motor. Height of elevator is 11 mt. Sugar grader-2 nos. Sugar grader 4 deck type, cap. 12 T/hr cap. Kamal Eng. Make sugar graders of 12tons per hr. Cap. Having three decks. Driven by motor. Magnetic separators provided to each chute one sugar distributor is provided. VI. Power generation – boiler & steam turbine Boilers:- 2 nos. Of boiler of dumping grate furnace water tube max working press. 36kg/cm, steam generating cap. 32 TPH each, boiler heating surface area 1123 sq.mtr temp 385 deg., MCR equipped with five nos. Of Rotary type manual operated soot blowers to each boiler. Bent coil type economizer having heating surface 148 M2 to each boiler. Both boilers are equipped with oil firing system, RCC chimney self-supporting lined with standard fire bricks ,ht of chimney 45 mtr., forced draught & induced draught are provided. Boiler feed pumps, MS structure etc. Water treatment plant - Lonex make DM water plant of capacity @ l5 mt per hour, when process continued exhaust condensate used for feeding LP & HP Dosing used for feeding different type chemicals. Steam turbine- Make-Triveni. Cap 2.5 MW, model B l4a inlet press 30 kg/cm, rotor speed 8325 rpm, inlet temp. 370.C Mfg year 1997. Exhaust pres:1 kg/cm. Jyoti make alternator, control panel. Diesel generator- Kirloskar make, cap. :320 kVA-1 no. VII. Piping fittings and valves the piping along with valves and fittings for various fluids such as: a) steam piping of various sizes B) condensate return line of various sizes C) air piping of various sizes D) D.M water piping of various sizes E) raw water piping of various sizes F) process piping of various sizes. G) cooling water piping of various sizes H) molasses piping of various sizes VIII. Molasses storage tanks : cap @ 4000 mt, qty : 2 no.s ix. Workshop machinery Lathe machine – 10’ bed size * 8” bed size – 1 no. Radial drill machine – 1no shaping machine sagar make- 1no bench grinder – 1no hacksaw machine axe make – 1no Plano Miller machine – 1 no welding machines mechanical weighing scale – 2 no.s compressor without head & motor electrical motors – 8 no.s lathe RK foundry 20’ bed size – 1no X. Lifting Equipments a) EOT Crane ACME make of capacity about 10 mt with standard fittings and accessories – 1no. b) hot Crane of capacity about 10 mt with standard fittings and accessories in power plant – 1no. C) chain pully blocks – chain pulley blocks of capacity about 1 mt XI. Electrical installation. Cabling in plant, control panels, MCC panels, metering panels, boiler panels. Control switches and entire electrical. Work in plant, distributor wiring. Standard fittings and accessories ht cables, cables trenches etcLocation : ASIA
