Sugar Cane Preparation


Sugar Cane Preparation - Czech & Slovakia

Sugar Cane Preparation - Europe

Cane Shredder and Knives

Cane Shredder and Knives

Stock #V850-3

Used Cane Preparator System: RAJ / MAPEX system, commissioned in December 2012, comprising: (a) Shredder unit with feeder drum, mild steel knives & two anvils. Motor drives – knives: GLOBAL 300HP # CXC1237071; feeder drum: GLOBAL 25HP varispeed motor # MWP611C421019 with FALK 2130FC3B reducing gearbox, ratio 81.72, i/o 1750/21.41 rpm. (b) Cane carrier conveyor, motor drive – GLOBAL 60HP varispeed motor # DXP7124314007 with FALK 2130FC3B reducing gearbox, ratio 47.26, i/o 1750/37 rpm.

Location: Jamaica

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Cane Grabber

Cane Grabber

Stock #V850-2

Used SMAG “Peiner” 8 prong cane grab, fitted with 15 HP hydraulic motor drive. This unit was overhauled in 2010.

Location: Jamaica

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Cane Sugar Crushing Mill Tandem

Cane Sugar Crushing Mill Tandem

Stock #V850-4

Used 2000 tpd Comprising a 30”x60” five mill tandem originally manufactured by STEWART (GLASGOW) circa 1938, complete with headstock, rollers, open gear sets and bed beams and accessories such as bearings, trash and scraper plates and inter-carriers. Details are as follows: No. 1 Mill STEWART (GLASGOW) three roller mill (top / feed / discharge) 2” pitch, roller size 60” x 33”, pressure 3500 psi Overhauled during 2011, 2012 and 2013. No. 2 Mill STEWART (GLASGOW) three roller mill (top / feed / discharge) 2” pitch, roller size 60” x 33”, pressure 3500 psi Overhauled during 2011 and 2013. No. 3 Mill STEWART (GLASGOW) three roller mill (top / feed / discharge) 2” pitch, roller size 60” x 33”, pressure 3500 psi Overhauled during 2011 and 2013. No. 1 Steam Turbine (driving Mills 1&2&3) DRESSER-RAND 1000 HP / 4750 rpm single stage Turbodyne, model 703W, # D4424 Fitted with a WOODWARD type PGD governor, # 12011832 Installed 1999, order # UE-26663 Overhauled during 2010 and 2012 and re-commissioned in 2013. A UPS installed in 2012 for the governor has already burnt out, the reason for this still to be determined. No. 1 High Speed Gearbox DOMINION 900 HP, input/output 1100/370 rpm, ratio 2.973 Between 12 and 15 years old Overhauled during 2012. No. 1 Low Speed Gearbox PHILADELPHIA 2700 HP, input/output 1150-1500/668-87.1 rpm, ratio 17.22 Probably manufactured in the period 1997-2000. No. 1 Open Gear Set Technical specifications:- High Speed Pinion # 1 – 29 teeth, 3.375” circular pitch, 12” face width High Speed Gearwheel # 1 – 111 teeth, 3.375” circular pitch, 12” face width Low Speed Pinion # 1 – 19 teeth, 4” circular pitch, 14.25” face width Low Speed Gearwheel # 1 – 96 teeth, 4” circular pitch, 14.25” face width High Speed Pinion # 2 – 29 teeth, 3.375” circular pitch, 12” face width High Speed Gearwheel # 2 – 111 teeth, 3.375” circular pitch, 12” face width Low Speed Pinion # 2 – 22 teeth, 4” circular pitch, 14” face width Low Speed Gearwheel # 2 – 96 teeth, 4” circular pitch, 14” face width No. 4 Mill STEWART (GLASGOW) three roller mill (top / feed / discharge) 1.5” pitch, roller size 60” x 33”, pressure 3200 psi Overhauled during 2011 and 2013. Golden Grove Sugar Company – Plant List 31/12/2015 No. 5 Mill STEWART (GLASGOW) three roller mill (top / feed / discharge) 1” pitch, roller size 60” x 32.5”, pressure 3500 psi Overhauled during 2011 and 2013. No. 2 Steam Turbine (driving Mills 4&5) DRESSER-RAND 1000 HP / 4750 rpm single stage, # D4423 Fitted with a PEAK P150 electronic governor in 2010 Installed 1999, order # UE-26662 Overhauled during 2010. No. 2 High Speed Gearbox FARREL 750 HP, input/output 5000/2202 rpm, ratio 2.27083 Between 12 and 15 years old Overhauled during 2010 No. 2 Low Speed Gearbox LUFKIN 1000 HP, input/output 1150 /110.25 rpm, ratio 10.431 This unit was replaced in 2011 No. 2 Open Gear Set Technical specifications:- High Speed Pinion # 3 – 29 teeth, 3.375” circular pitch, 12” face width High Speed Gearwheel # 3 – 111 teeth, 3.375” circular pitch, 12” face width Low Speed Pinion # 3 – 25 teeth, 4” circular pitch, 14” face width Low Speed Gearwheel # 3 – 96 teeth, 4” circular pitch, 14” face width High Speed Pinion # 4 – 29 teeth, 3.375” circular pitch, 12” face width High Speed Gearwheel # 4 – 54 teeth, 3.375” circular pitch, 12” face width - replaced in 2014 Low Speed Pinion # 4 – 23 teeth, 4” circular pitch, 14” face width Low Speed Gearwheel # 4 – 96 teeth, 4” circular pitch, 14” face width Mill Lubrication System All four mill and gear bed bearings are lubricated by an automatic FARVAL system with two 1.5 HP motor driven oil pumps and complete with piping and fittings Installed circa 2001 Mill Hydraulic System This system was upgraded and mostly replaced during 2011. Mill Waste Water Pump WALLWIN non-chokable 8”x6” centrifugal pump, type 4S-HRH-11, # 29320 Belt drive motor: CROMPTON GREAVES 20 HP / 975 RPM Mill Roller Regrooving Lathe MANNING MAXWELL & MOORE metal lathe, 20’ bed length Probably dates back to 1938 Mill Crane 3 ton capacity overhead crane, 60’ wide running on 108’ long beams Long travel motor drive – 5 HP, Hoist motor drive – 20 HP Overhauled during 2011 Any of crusihing mills, turbines, geara boxes could be sold individually.

Location: Jamaica

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New Walkers Cane Shredder

New Walkers Cane Shredder

Stock #V813-302

Used New Walkers cane shredder with (2) Spikey force-fed rolls. Shredder is driven by 5000 HP, 7492 rpm Shinn Nippon steam turbine. Model B6-R4-R. Inlet steam pressure: 900 psi at 740°F, exhaust: 15psi. Governor type: Woodward pg-pl. Speed range: 851-1150. Shredder was installed before 82" X 42" mill of 7200 tpd cane crushing plant.

Location: West Coast USA

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78

78" X 40" New Walkers 6-Roller Mill

Stock #V813-306

Used New Walkers 78" X 40" 6-roller mill #4 of 7200 tpd cane crushing plant. (3) crushing rolls and (3) hydraulic operated feeding rolls. Driven by 1000 HP Elliott steam turbine. Type DYR-PGPL. Inlet steam pressure: 425 psi at 740°F, exhaust: 15 psi. Lot of spare parts, including rolls.

Location: West Coast USA

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78

78" X 40" New Walkers 6-Roller Mill

Stock #V813-305

Used New Walkers 78" X 40" 6-roller mill #3 of 7200 TPD cane crushing plant. (3) crushing rolls and (3) hydraulic operated feeding rolls. The mill is driven by 560 HP Elliott steam turbine. Inlet steam pressure: 425 psi, exhaust: 15 psi. Gearbox is Lufkin model TC5425H. Lot of spare parts, including rolls.

Location: West Coast USA

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78

78" X 40" New Walkers 6-Roller Mill

Stock #V813-304

Used New Walkers 78" X 40" 6-roller mill #2 of 7200 TPD cane crushing plant. (3) crushing rolls and (3) hydraulic operated feeding rolls. The mill is driven by 1000 HP, Elliott steam turbine. Inlet steam pressure: 425 psi, exhaust: 15 psi. Gearbox is Lufkin model TC5425H. Lot of spare parts, including rolls.

Location: West Coast USA

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84

84" X 42" New Walkers 6-Roller Mill

Stock #V813-303

Used New Walkers 84" x 42" 6-roller mill #1 of 7200 tpd cane crushing plant. (3) crushing rolls and (3) hydraulic operated feeding rolls. The mill is driven by 1000 HP, Elliott steam turbine. Inlet steam pressure: 425 psi, exhaust: 15psi. Gearbox is Lufkin model TC6025H. Lot of spare parts, including rolls.

Location: West Coast USA

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Sugar Cane Preparation - USA

(5) Mills Cane Sugar Tandem Dedini 42

(5) Mills Cane Sugar Tandem Dedini 42" x 78" and 37" x 78"

Stock #ZS62772

USED (5) MILLS CANE SUGAR TANDEM, INCLUDING FIRST MILL - 42 X 78 INCH CANE MILL MANUFACTURER DEDINI , FOLLOWING BY (4) MILLS 37 X 78 INCH WITH PRESSURE ROLLERS. DONNELLY CHUTES AND DRAG TRACKS. DRIVEN EQUIPMENT INCLUDED, INCUDING 0NE PLANETARY GEARBOX WITH MOTOR PER MILL.

Location: BRAZIL

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Cane Sugar Mill 37

Cane Sugar Mill 37" x 84"

Stock #ZS62768

Used (5) cane mills tandem of: Make :                             Hitachi Japan Year of installation :          1984 Mill size :                          Diam.935 X length 2135mm Journal size :                    Diam.460 X 620 Journal CD :                      3125 Hydraulic Ram Diam.  :      347mm Mill apex angle :                76 degree constant Tailbar size :                     410 square X 2100mm Long Crown pinion :                  17 teeth. 1106mm OD.510 with max CD 1036 at rest and min CD 956 Mill speed :                       6.45 rpm at 100% speed ( 4526 rpm turbine)

Location: AFRICA

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Drive Cane Mill TGM 550HP/410KW

Drive Cane Mill TGM 550HP/410KW

Stock #ZS60722C

Used Planetary gearbox Brand: TGM, Model: RPZ 3 335 Power 550HP/ 410KW service factor: 2,2 Inlet Speed rotation: 1.185 Outlet Speed rotation: 7 Transmission ratio: 170 : 1 Used for sugar mills.

Location: SOUTH AMERICA

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Sugar Mill 48

Sugar Mill 48" X 90" Mill FCG 2300 Fives Cail

Stock #ZS60722A

Used cane sugar Mill Max® Model 2300 (48"x90") by Fives Cail There are drives for additional price: Planetary gearbox Brand: TGM, Model: RPZ 3 335 Power 550HP/ 410KW service factor: 2,2 Inlet Speed rotation: 1.185 Outlet Speed rotation: 7 Transmission ratio: 170 : 1

Location: SOUTH AMERICA

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48

48" X 90" Mill FCG 2100 45" X 84" Fives Cail

Stock #ZS60722B

Used cane sugar mill by Fives Cail mod. Max® Model 2100 (45" x 84"). There are drives for additional price: Planetary gearbox Brand: TGM, Model: RPZ 3 335 Power 550HP/ 410KW service factor: 2,2 Inlet Speed rotation: 1.185 Outlet Speed rotation: 7 Transmission ratio: 170 : 1

Location: SOUTH AMERICA

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12,000 TPD Cane Diffuser

12,000 TPD Cane Diffuser

Stock #ZS61516

Unused cane diffuser NFZ-10/2007. The diffuser is designed for a capacity of 12,000 tons of cane per day (TCD / 24 hours) during a harvest of about 200 working days. The basic design parameters are detailed below: · processing capacity of sugarcane per harvest. TC 2,400,000 · actual days of processing per harvest. D/Y 200 · daily processing capacity TCD 12,000 · ability to schedule cane processing TCH 500 · expected extraction pol % 97.5 · Imbibition water -% of fiber % 270 – 300 · consumption of process water % cane 35.10 · process steam consumption % cane 7.15 · energy consumption TF 17.4

Location: South America

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