DDGS Plant 120-140 tons/hour
Stock #KS61694
120-140 tph DDGS (dried distillers grains with solubles) plant with 85% of dry solids (DS) designed to process by-product after ethanol production from grain.
Location: N/A
Perry Machinery Czech Republic: +420 495 822 770 perryczech@perryczech.cz
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Home » Plants » Plant - Brewery, Distillery, Alcohol
Stock #KS61694
120-140 tph DDGS (dried distillers grains with solubles) plant with 85% of dry solids (DS) designed to process by-product after ethanol production from grain.
Location: N/A
Stock #RG9194
Unused ethanol dehydration plant with approximate output capacity 100 Million gallons/year of 99.5% anhydrous ethanol from feedstock of 95% hydrous ethanol. Plant was commissioned in may 2010 but never operated. Plant uses molecular sieve technology to remove water from hydrous ethanol and the process used is pressure swing adsorption. Equipment list and photographs available on demand.
Location: South America
Stock #RG9163
Used bioethanol distillery from cane with capacity 150,000 LPD of hydrous / anhydrous alcohol. Equipment made between 1980s and 2010; maintenance and repairs have been carried out after each harvest. Main equipment areas include: - cane reception - cane preparation - juice treatment - fermentation - alcohol production - steam generation - alcohol storage equipment list available.
Location: South America
Stock #RG9690
Used parts from microbrewery with capacity of 16 BBL per brew, 2700 litres per week, 120000 litres per year. Made in 2014 and shut down in 2018. Remaining equipment includes: - Direct fired kettle - Trace glycol chiller - (2) Conical fermenters with capacity 3000 litres each. No longer available: - Filter press, Moravek cw450 bottler, Capper, Hot Liquor Tanks, Semi automatic labeller date stamper, (2) Bright Beer Tanks, (2) Grundy tanks, Mash Tun.
Location: Europe
Stock #RG9766
Used equipment from microbrewery with capacity 10 barrels / brew. The equipment was manufactured between 2012 and 2015 is now dismantled and in storage. Equipment includes: - (1) Johnson Brewery Design (JBD) 10 BBL vertical mash tun. - (1) JBD vertical hot liquor tank with capacity 2700 litres. - (1) JBD wort boiling copper with capacity 2600 litres. - (1) JBD vertical conditioning tank with capacity 2200 litres. - (1) JBD grist hopper. - (1) Heat exchanger to cool wort from 100 to 20 degrees Celsius. - (1) Retro Control LTD control panel for heating and pumps. Red Lion Smart Brew digital touchscreen and manual / auto heater settings. - (1) SIP Airline RC2/24 compressor. - (1) Glycol chiller. - (1) 4-head gravity bottle filler. - (1) Industrial hand crown capper. Full equipment list available on request.
Location: Europe
Stock #KG61904
Used parts of brewery rated 4.5 millions hl/year, in incomplete condition. Reportedly Malthouse, Brewhouse are in complete condition, but Fermentation, Filtration, Filling & Packaging house and Utilities are in incoplete condition. Most of equipment new after 2000 year. List of remained equipment available by request.
Location: ASIA
Stock #ZS60966
Unused Codistil distillation columns, composed of columns A and B for the manufacture of hydrous alcohol, with a nominal capacity of 400,000 liters per day with wine capability, complete with all its peripherals.
Location: SA
Stock #ZG60403
Used ethanol dehydration plant. Design by meg. 21,000 cubic meter/month capacity. (5.5 Million gallon/month) of anhydrous alcohol, up to 99.8% PP. Equipment includes boilers, cooling towers, dehydrating unit, generators, pumps, tanks, and water treatment. More information and photographs on demand.
Location: SOUTH AMERICA
Stock #ZG62455
Used ethanol dehydration plant with capacity 700,000 litres/day (252 M litres / year, 67.5 M US gallons/year). Built in 2005 and shut down in 2009, plant takes 95% ethanol feed and dehydrates to 99.5 - 99.9% ethanol output. Main equipment includes: - Firetube boilers A and B, 12000 kg/h steam, 170 psi, 765 HP, fuel oil #6, 7.25m long x 3.25m diameter. - Water demineralisation system 5m3/hour. - Fuel supply system. - Cooling towers 1 and 2, 1200m3/hour, 4 pumps, water recirculation 400m3/hour. - First level: Reboiler, rectifier tower 26m tall with reboiler, exhaust tower 25 plates and 22m tall with reboiler. - Second level: Tower 18" diameter 3.4 m tall, horizontal cylinder tower 47" diameter 5.2m length, vertical 43" diameter 4.05m tall, vertical 28" diameter 4.08 m tall, vertical thermal syphon 45" diameter 3.2 m tall, horizontal 24" diameter 4.2m length, thermal syphon 1.7m diameter 4.75m tall, primary horizontal condenser 4.75m long. - Daily consumption tanks: (2) 50m3, 4m diameter, 4.85m tall - glycol. (1) 30m3, 3.4m diameter, 3.9m tall - glycol. - Chiller: GC-200 air cooled. - Controls, actuators and electrical panels for all equipment.
Location: Latin America
Stock #ZS62104
Unused 250,000 liters per day ethanol distillery plant. The assets that make up the plant are designed for production of 95,5% dehydrated ethanol. The plant has the capacity to be fed by three different raw materials namely: - Syrup - HTM (High-test molasses) - Molasses C Production areas: 1. Fermentation (Area 1300) 2. Distillation (Area 1400) 3. Evaporation (Area 1500) 4. Dehydration (Area 1600) The process equipment associated with the 1400 and 1600 areas are mainly integrated in 6 skid's (DDSK-01 to DDSK-06), and the process equipment associated with the 1500 areas are mainly integrated in 20 skid's (EVAPSK-01 to EVAPSK20) The plant has a packaged system for Wastewater Treatment (Area 1920). The following systems are not part of the assets of the plant but there are engineering documents as a guide for them: 1. Equipment associated with the storage of raw materials or production. 2. Auxiliary Systems: Electrical Systems: Distribution, CCM, Lighting Fire and Fire and Gas Systems for the production of steam. Water cooling towers. CPI System (Cleaning in Place) B. Technology Fermentation: The technology of the fermentation stage responds to the conventional process and equipment through the use of pre-fermentors and fermentors, in which the fermentable sugars are converted into alcohol and carbon dioxide through the activity of yeasts. The production capacity conceives for this stage the implementation of two (2) Preferentes and four (4) Fermenters, however, these equipments are not part of the assets of the plant, but in the documentation there is engineering information of the same . Distillation: The topology of the distillation system is given by the following main equipment: -Column of Mixing -Column of Rectification -Column of Extraction The technology implemented is of the ECOFINE-TVS (Total Vacuum Distillation Plant) type, with which the plant has been designed with maximum thermal integration for the distillation of fermented juice with very low steam consumption. When the column receiving the mixture is empty, it uses a low exhaust steam pressure of at 15 ~ 22 psig which substantially reduces the problems due to incrustation and thermal degradation in said column, ensuring a better separation of impurities as well as a better product quality. Dehydration: The technology for the dehydration process revolves around two main techniques: 1. Azeotropic distillation 2. Dehydration by molecular sieve (MSDH) The dehydration technique of the plant is MSDH (Molecular Sieve Dehydration) type, and the technology implemented in the process equipment is based on modular beds 3A zeolite with pores of 0.3 nm. The advantages of the units with technology based on the MSDH technique compared to other processes for the dehydration of alcohol, are the high level of product drying, ease of operation, lower energy and operation costs, and lower capital costs. 3. Evaporation: The technology of the evaporation system is based on a first section of flubex type heat exchange "one stage / single effect" to steam, followed by a second section consisting of two trains of four-effect forced circulation evaporators with "Finisher" .
Location: South USA
Stock #ZS62050
210,000 liters per day hydrated ethanol distillery plant. Milling 2600 tons per day of cane.
Location: N/A
Stock #ZS62096
Unused fuel grade hydrous ethanol distillery 240,000 L/D 96.0^GL includes: - 1 beer stripping column, Ø 2.700 mm in Aisi 316, 20 trays with bubblers type floating valves, carbon steel base, platforms and ladders; - 1 beer epuration column, Ø 2.300mm in Aisi 316, 4 trays with bubblers type caps with carbon steel platforms and stairs; - 1 heads concentration column, Ø 900 mm in Aisi 304, 6 trays with bubblers type floating valves; - 1 phlegm rectification column, Ø 2.750 mm in Aisi 304, 45 trays with bubblers type floating valvescarbon steel base, platforms and ladders; - 1 phlegm exhaustion column, Ø 1.100mm in Aisi 304,18 trays, with bubblers type floating valves, carbon steel base platforms and stairs; - 1 falling film reboiler, 450 M² heating surface, in Aisi 316 heads, tops, tubes and tubesheets, carbon steel base, platforms and stairs; - 1 condenser, shell & tubes, 25 M², vertical, Aisi 304 body, tubes & tubesheets, carbon steel heads and base; - 1 condenser, shell & tubes, 25 M², vertical, Aisi 304 body, tubes & tubesheets, carbon steel heads and base; - 1 beer pre-heater, shell & tubes, 435 M², horizontal, Aisi 316 heads, caps, tubes & tubesheets, Aisi 304 body, carbon steel base; - 1 condenser, shell & tubes, 215 M², horizontal, Aisi 304 body, tubes & tubesheets, carbon steel heads, and saddle supports; - 1 condenser, shell & tubes, 34 M², vertical, Aisi 304 body, tubes & tubesheets, carbon steel heads, skirt base; - 1 evaporator, thermosyphon type, 140 M², Aisi 304 heads, tubesheets & tubeses and mirrors. Carbon steel body and skirt base; - 1 reflux drum, horizontal, cylindrical Ø 1.000 mm x 1.300 mm long in Aisi 304L plates, carbon steel saddles supports; - 1 condensate drum, vertical, cylindrical Ø 1.000 mm x 1.200 mm long, body and base skirt in carbon steel, - 1 fusel oil decanter, vertical, Ø 1200 mm x 1.800 mm high, in Aisi 304 and carbon steel plates; - 1 fusel oil cooler, tubular, Ø 255 mm x 3500 mm, in Aisi 304 and carbon steel plates; - 1 technical alcohol buffer tank, Ø 1,000 mm x 1.300mm high, in Aisi 304, supports in carbon steel; - 1 fusel oil tank, vertical, cylindrical, Ø 1,000 mm x 1,300 mm high , built in stainless steel plates Aisi 304 and exit support in carbon steel. - 1 steel structure on three stages, bolted, with dimensions for the support and operation of the equipment offered. Built with profiles and plates in carbon steel, efor equipment support, complete with operating platforms, stairs and guardrails; - 1 set of piping and fitings for interconnection of equipment within the perimeter of the unt, in Aisi 304L or cabon steel as requested by the handled fluid; - 1 set of safety valves - 1 set of manual valves notes: a) build according to ASME codes, stamped, withstanding hurricane winds b) the above supply constitutes a complete and funcional distillery. C) specifications /data sheets for missing componentes (pumps, electricals, controls are available to the buyer d) Engineering,technical assistance for installation and start-up, personnel training available to the buyer
Location: BRAZIL
Stock #XZS60330
Little used raw juice 3000 TPD beet processing line consisting with equipment from beet preparation to diffusion department. Could be used for ethanol production. More details upon request.
Location: ASIA
