NRM/Marshall & Williams OPS Film Line With 8" Davis Standard/NRM Extruder
Stock #VL1422
Used NRM/Marshall & Williams OPS film line, manufactured new in 1990-1998.
Line is still installed as operated and consists of the following:
8" (200mm) Davis Standard/NRM 30/1 L/D vented, single screw extruder. The extruder is equipped with an electric heated, air cooled barrel, includes a spare screw, and driven by a 900 HP DC motor and SCR controller (upgraded in 2005), supplying a 156 RPM screw speed.
Upsteam is a Jenco gravimetric blending system and VacUMax material transger system.
Downstream is:
Gneuss KSF 130 continous screen changer, new 1998 but with upgraded control system in 2017.
Maag EX110-3 melt pump new 1998 with upgraded AC motor in 2017
60" (1524mm) EDI Autoflex die Mdl. HRC 75 with restrictor bar
Marshall and Williams 11 roll MDO unit consisting of 3 vertical cast rollers, 4 oil preheat rollers (slow draw) and 2 draw and 2 anneal rollers.
Marshall and Williams TDO gas fired oven
Edge trim slitting station, Sherman corona treater and LFE Beta gauging system.
134" (3400mm) Black Brothers coating system
130" (3300mm) Marshall & Williams winder
141" (3600mm) Dusenbery Model 804 Slitter center/surface rewind for 40" OD rolls on unwind and rewind. 1998 Upgraded web guide 2018. Upgraded hydraulic unit 2017 and servo drive up grade in 2015
Cumberland X1400 scrap grinder, 150HP with blower discharge
Line characteristics on Poly Styrene:
Foot print 60mtr long x 14mtrs wide approx
Min Gauge circa 6 thou (152 Micron)
Max Gauge circa 27.5 thou (699Mircon)
Location: United Kingdom
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BOPS Davis Standard/Marshall & Williams Cast Film Production Plant
Stock #ZP62650
Used BOPS Davis Standard/Marshall & Williams cast film production plant. Still installed as operated producing 14,000 tons per year.
Maximum film width 3,270mm (128.7"), maximum thickness range 130-650 micron (5.1-25 mil). Fractioned film width range 270 to 1000mm (10.6"-39.4").
Finished film max 3.3m (130")maximum 2.0m (80") minimum Line output 3780 lb/hr finished product estimate 8% edge trim.
Plant was new in 1999 and shut down March of 2018.
Main equipment installed in the plant is as follows:
8" 36/1 L/D Davis Standard single screw extruder, driven by 700HP motor with vented barrel and including continuous belt screen changer and Maag melt pump. Max output 4200 lb/hr.
60" wide EDI Autoflex, Fast gap die with restrictor bar and 6" deckling each side available.
64" Marshall & Williams three roll stack with 18" OD, individual driven rolls
64" Marshall & Williams MDO (Machine Direction Orientor) including its heat transfer system
Marshall & Williams TDO (Transversal Direction Orientor) with gas fired oven. Material inlet width 30-60", material outlet width 90"-140" 5-100 fpm slow side/15-300 fpm fast side.
Stretch ratio: MDO 1:1 - 3:1 TDO 1.5:1 - 4.6:1
Surface corona treating station
Approximately 130" wide coating station for application of silicon and anti-fog formula, dryer/heater.
Approximately 130" wide primary turret winder
130" John Dusenbery duplex slitter with AC motor driven individual, multi station rewind arms with center/surface assited rewinding. Maximum 40" OD rolls
Cumberland 18" x 36" edge trim granulator with nip roll feed. 60HP primary motor and blower discharge.
Roll packaging station, scale and labeling machine
MCC control system, speed and frequency variators, cooling towers and silos
Conair "Compu Dry" desiccant dryer
Silo storage farm and pneumatic conveying system.
All equipment still installed as operated. Previously used on general purpose styrene, high impact polystyrene and BOPS (Bi Oriented Polystyrene) in transparent, black, white, brown etc. colors
Location: South America
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33" Combination Cast Film Line and Vacuum Metallizer Package
Stock #ZP61429
Used combination cast film line and vacuum metallizer package. Still installed as operated.
Cast film line is a co-extrusion design line with maximum web width of 33.5" and includes a 90 millimeter and 50 millimeter extruder package. Each extruder has 30/1 L/D. Maximum line thickness is 16 micron, minimum line thickness is 25 micron. Maximum line speed is 110 meters per minute. Includes 1200 millimeter (47") die, 1150 millimeter (45") wide casting roll, 500 millimeter (19") diameter. Cast film line was new in 1992.
Also included is a Topmet vacuum metallizer, new 1994. Metallizer is a continuous metallizing design for film.
Location: ASIA
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40" Wide Egan Pilot Plant Cast Film Line
Stock #ZP57558
Used 40" wide Egan pilot plant cast film line. New 1989. Line is 5-layer design. Rated at 200 feet per minute. Line consists of the following:
- 3.5" Egan 32/1 L/D extruder driven by 150 HP DC motor. Has 10 HP melt pump.
- 2.0" Egan 31/1 L/D vented extruder driven by a 25 HP DC motor and includes 5 HP melt pump.
- 1.5" Egan 32/1 L/D vented extruder driven by a 15 HP DC motor and includes 3 HP melt pump.
- Cloeren 5-layer co-ex block utilized with either 24" EDI or 38" EDI cast film dies.
- 42" casting unit with air knife pinning, 42" horizontal C&P unit with 18" diameter Rolls, 12 foot conveyor assembly and Ohmart MSPOD-190-O thickness gauge.
- 2-position single turret winder for 3" and 6" cores, 18" diameter Maximum diameter and shear slitter assembly.
Includes hot oil heating system for CNP unit and Egan CMR1000 control processor.
Location: Northeast USA
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59" (1500mm) Nacchi Co-Ex Cast Film Line
Stock #ZP62634
Used 1500mm (59") Nacchi co-ex cast film line. Includes 120mm primary extruder, (3) 65mm extruders, and (1) Adiabatic extruder. New in 2000.
Has Simplas 1900/1 die with ABCBD structure. Fully automatic die, 2000mm chill roll with 78" x 200mm OD 31", thickness control, edge guide control. Doteco gravimetric blenders.
Location: EUROPE
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65" Wide Cast Film Type Take-Off
Stock #1566-9
Used 65" wide cast film type take-off consisting of 3-8" diameter chill rolls, edge trim station, and turret winder for 18" diameter rolls. Includes end fed die 48" wide previousley used 0-20 mil vinyl.
Location: Midwest USA
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80" Egan Co-Extrusion Cast Film Line
Stock #ZP61362-1
Used Egan co-extrusion cast film line consisting of:
- K-Tron Vertech gravimetric feed resin system (4+2 blenders)
- Two (2) Egan extruders (2.5" x 32:1, 60HP and 3.5" x 32:1, 125HP)
- Two (2) Beringer hydraulic screen changers (Model SL-35, Model SL-25)
- Two (2) polymer melt pumps with DC drives
- Egan 3-layer feed block
- 78" EDI auto-bolt film die (new in 1999, 0.040 std gap)
- Egan 80" 3-roll casting station (16" diameter x 80" rolls)
- Two - 2 roll Kuster calenders (68" face x 14" rolls)
- Ohmart beta gauge
- 84" Eriez EZ5 Metal Detector (new in 2003)
- Carrier Chiller
- 36kw Sterlco hot oil unit
- 75 kw HTT hot oil unit
- Systronics vision system (2 cameras, 71" operational width)
- 36" maximum diameter Egan turret rewind (3" shafts)
- Line controls and accessories.
Location: Northeast USA
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120" Cincinatti Cast Film Casting Section/Embosser
Stock #ZP45766
Unused 120" Cincinatti cast film casting section/embosser. Unit is designed to accommodate an embossing roll from 17"-21" in diameter. With a 16" diameter rubber covered pressure roll. Rolls are not included in the package. Unit has a 20 HP main driving motor and is rated at 200 pli. Has nip and pressure controls on the unit.
Location: Northeast USA
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125" (320mm) Battenfeld-Gloucester Multi-Layer Cast Film Line
Stock #ZP61767
Used 320mm (125") Battenfeld-Gloucester multi layer cast film line. Line consists of the following:
Primary extruder 160mm 500 HP Gloucester "Contracool"
Secondary extruder 60mm (2) 75 HP Gloucester "Contracool"
3250mm cast film station model 700
Gloucester single turret winder model 1002S
Line new 1997 and currently in warehouse storage.
Location: ASIA
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126" Face Matte Finish Cast Roll
Stock #M2919J-004
Used 126" face X nominal 36" diameter matte finish cast roll. Roll is cored for cooling.
Location: On Site at Perry (Hainesport, NJ - USA)
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212" Wide Toshiba BOPP Film Manufacturing Plant
Stock #ZP61671
Used Toshiba 212" wide BOPP film manufacturing plant. Final product is 212" wide, includes multi-extruder package with co-ex block and approximately 30" wide flat film die, MDO/TDO package, thickness gauge, and turret winder. Still installed as operated. New in 1982. Line previously ran at 1800 lbs per hour.
Location: ASIA
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