Stock #ZW62586
Used Gambini/TMC toilet tissue and kitchen towel converting line, new 2011/2012, consisting of the following:
Main parametres of the equipment
Max paper width 2750 mm
Max speed: 500 m/min or 22 logs/min whatever comes first.
Year of construction of the main line :2011
Year of construction of the deco embosser: 2012
2. Toilet paper and kitchen rolls line assembling structure:
2.1 Dougle belt driven unwind stand, Mod. 10.00 A
Mechanical speed: Up to 600m/minute
Production speed: Up to 550 m/min
Parent Reel Dia.: Up to 1600mm
Parent reel weight: Up to 1800 kg
No. of unwind stands: 2 with independent motor for each unwinder
Automatic centralized lubrication
Loading system of the roll from floor
2.2 Rewinder Mod. Contact 50.40
Including:
Double rubber/steel embossing unit placed on top of the rewinder.
Glue application, tail sealing and transfer unit
Independent motor
Automatic centralized lubrication
Mechanical speed: Up to 500 m/min
Production speed: Up to 450 m/min
Min/max log dia.: 90-140mm
Min/max external core dia. 38-50mm
Perforation length: from 100 to 280mm
Perforation length variation: from touch panel
Log dia. change: from touch panel
Sheet count variation: from touch panel
2.3 Accumulator, Mod. BEL 250
Storage width: 2850mm
Capacity, logs: 250
Speed, logs/min: Up to 24
Independent motor 1.5 kW
2.4 Log Loader Mod. 80.2014
To unload the logs from the accumulator into 1,2,3 or 4 log saw lanes
Unloading lanes No. 4
Log unloading AMS selectional from panel
Transmission from accumulator
2.5 Log Loader Mod. 80.2014
Including independent electrical panel and trim eliminator
Production speed Up to 210 cuts/min for L= 100 mm
Up to 130 cuts/min for L= 230 mm
Min/max diameter log: 90mm - 145 mm (on four lanes)
Min/max diameter log: Up to 160mm
Log saw lanes: 4
Cutting length adjustment: From panel with +/- 0,1cm
Min/max cut off length: 90-300mm
2.6 Core Maker Mod. 400.06
Consisting of forming unit, cutting and core unloading system
Mechanical speed: Up to 70m/min
Production speed: Up to 60m/min
Min/max mandrel dia: 36-50mm
No. of carton strips: Up to 3
Min/max width of carton strips: 60-100mm
Max thickness of core: Up to 2 mm
Total core grammage: Up to 600 gr/m2
Length tolerance: +/- 2mm
2.7 Unwinder for Core Maker Mod. 500-15
Consisting of the unwind unit, gluing unit and 1 color printing unit
Winding speed Up to 60m/min
Diameter fo carton reel Up to 1500mm
Min/max strip width 60mm - 100mm
Min/max strip carton width 60-mm and 100mm
2.8 Core Bin Mod. 300.50
With driven core shaker, core unload butterfly and core infeed belt
Accumulator capacity Up to 1000 cores with dia 42 mm
Min/max external core dia 38-90 mm
2.9 Overhead Double Rubber / Steel Embossing Unit
No.1 steel roll, dia 215 mm, mechanical engraving
No.1 steel roll, dia 315mm, personalized embossing
No.2 rubber rolls, dia 295 mm
2.10 Embosser Laminator 40.00
Comprising of supporting structure, steel embossing rolls, one with standard CMG mechanical frustum-pyramidal incisions and one with chemically engraved custom made flower incisions, rubber rolls, spreader rolls and marrying roll, and laminating unit.
Two extra steel embossing rolls for DESL complete with flange, bearings and gear are also included.
Independent electric motor
Automatic centralized lubrication
Mechanical speed 550m/min
Production speed with lamination up to 500 m/min
Production speed without lamination up to 450 m/min
Steel roll dia 355 mm
Rubber roll dia 350mm
Marrying roll dia 205 mm
Dia cliche roll 264mm
Dia ceramic roll 240mm
Glue distribution Doctor blade
Lamination Synchronized
2.11 Wrapping Machine TMC Mod. UNO
Right hand, high speed servo sequential multi-roll packaging machine for toilet and kitchen rolls in single and double layer formats starting from single polyethylene reel including:
Accumulation belt conveyor for the roll infeed
Four lanes roll infeed system
Easy load polyethylene unwind stand with measure,perforation,separation and placement system·
Motorized changeover concept for automatic product variation and/or pack configuration change
Handle application unit
Automatic centralized oil lubrication
Mechanical speed 180+ cycles/minute
Product infeed from 4 lanes
Machine performances: 4,6,8,12,18,4,40 BRT
in single, double, three or four layers
2,3,4,6.9,12,20 HHT
in single or double layer
Product Dimensions Range:
BRT (Bathroom tissue rolls)
Diameter: Min 90mm - Max 150mm
Cut off: Min 90mm - Max 130mm
HHT (Household Towel Rolls)
Diameter: Min 200mm - Max 280mm
Machine Range (Final pack dimensions):
Package width: Min 180mm Max 590mm
Package depth: Min 180mm Max 560mm
Package Height: Min 90mm Max 300mm
Wrapping Materials:
Polyethylene - heat sealable
Thickness - 25/50 Micron
Density - 0.87/0.93 grs/cc approx.
Max Reel Dia - 600mm
2.12 TMC Bundling Machine Mod. Qualiflex FBS 300 H
Flexible high speed bundling machine for grouping and overwrapping of toilet and kitchen rolls packs starting from single polyethylene reel, comprising:
Packages in-feed accumulation belt conveyor and pack launcher
90 degrees multi package turner
Intermediate accumulator and backlock control belt
Pack upending cassette, grouping and pack expeller
Bundle format transfer module
Elevator of bundle groups
Top and lap seal system
Easy load polyethylene surface unwind system
Machine range capability:
6 packs of 8 BRT rolls each
4 packs of 12 BRT rolls each
12 packs of 4 BRT rolls each
6 packs of 8 HHT rolls each
3 packs of 16 BRT rolls each
2 packs of 24 BRT rolls each
Technical Data:
Mechanical speed: 15 cycles/min
Production speed: 13 cycles/min
Machine range capability:
Finished bundle width 350-850mm
Finished bundle height 180-330mm
Packaging material: Heat sealable polyethylene
Thickness 35-70 micron
Density 0.92 - 0.98 g/cc
Max reel diameter 400mm
Max reel width 2400mm
2.13 Automatic Palletizing System Mod. H-410 IB/160:
Consisting of:
Conveyor at the outfeed of the FBS 300 bundler
Conveyor for robot pickup
Conveyor for empty pallet stack
Conveyor for palletizing
Dedicated interlayer applicator (interlayer stand + automatic stand)
Exit conveyors
Safety partitions
Products to be handled: Toilet/kitchen rolls bundles
Pallet type: EURO 1200mm x 800mm x 150mm or EURO 1200mm x 1000mm x 150mm
Pallet max height: 2700mm
Speed of robot: Up to 10 cycles/minute
Base rotation: +/- 185 degrees
2.14 Rolls and Pack Conveyors:
One set of conveyors to fully cover the transfer of the rolls from the 4 lane log saw till the exit of the bundler
Electric cabinet to control them
Each conveyor module has:
- Modular structure on both sides
- Free and motorized head roller units
- AC motor
- Plastic chains and conveyor belts having appropriate dimensions
- Adjustable support legs from 0mm to 45mm
- Adjustable lateral units
3. Strategic Advantages for Acquiring the Production Line:
- Complete line from jumbo rolls unwind stand to palletization of final product for the production of high quality toilet paper, kitchen rolls and AFH products, combining performance and versatility and able to respond swiftly to advanced markets' demand.
- Wide range of final pack configurations for single or double layer formats selected on the control panel for quickest change-over
- High speed bundling including all features to transfer, up-end collate and overwrap packs of bathroom tissue and household towel rolls in neat, tight, completely sealed bundles for transport and distrubution
- Flexible and quick-change embossing unit with or without lamination gives volume to the tissue and personalizes the bathroom tissue and kitchen towel rolls produced
- Rototized palletizing allows direct and safe handling of the final bundles to the transportation and distribution chain
Location: South Africa
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